CONSTRUCTON
电感生产The prototype for this circuit was constructed on a regular IC proto board with parts and wires stuck into the proto board holes. One version of the finished circuit was used to make a variable speed DC fan, the fan was mounted on top of a small metal box and the PWM circuit was contained inside of the box (Fig 1). 一体电感器I built a simple circuit board (Fig 2) using a free circuit board CAD program, PCB (1) that runs on the Linux operating system. The circuit board image was printed on a PostScript laser printer onto a mask transfer product called Techniks Press-n-Peel blue film (2). The printed on film is then ironed on to a cleaned piece of single sided copper clad board. The board is etched with Ferric Chloride solution. Holes are drilled with a fine gauge drill bit, parts are soldered in, and the board is wired to the power and load. This technique is great for producing working boards in a short time but is not suitabl电感生产e for large numbers of boards. A board pattern is shown in Fig 3, this may be photo-copied onto a piece of press-n-peel blue film. Alterna电感生产tely, the dead-bug construction method may be used, this involves taking a piece of blank copper PC board, glueing a wire-wrap IC socket to the board with 5 minute epoxy, then soldering all of the parts to the wire wrap pins. Grounded pins can be soldered directly to the copper board.
ALIGNMENT
No alignment should be necessary with this circuit.
PARTS
U1:LM324N quad op-amp
U2:78L12 12 volt regulator
Q1:IRF521 N channel MosFet
D1:1N4004 silicon diode
LED1 Red LED
C1: 0.01uF ceramic disc capacitor, 25V
C2-C5:0.1uF ceramic disk capacitor, 50V
R1-R4:100K 1/4W resistor
电感公式R5:47K 1/4W resistor
R6-R7:3.9K 1/4W resistor
R8:2.7K 1/4W resistor
VR1:10K linear potentiometer
F1:3 Amp, 28V DC fast blow fuse
S1:toggle switch, 5 Amps
USE
This circuit will work as a DC lamp dimmer, small motor controller, and even as a small heater controller. It would make a great speed control for a solar powered electric train. I have not tried the circuit with larger motors, in theory, it should work in applications such as a bicycle motor drive system, if you experiment with this, be sure to include an easily accessible emergency power disconnect switch in case the FET shorts on. Wire the circuit for 12 Volts or 24 Volts as per the schematic, connect the battery to the input terminals, and connect the load to the output terminals, be sure not to ground either output terminal or anything connected to the output terminals such as a motor case. Turn the potentiometer knob back and forth, the load should show variable speed or light.
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